Manufacturing Automation
Staley Automation has extensive experience in a wide range of manufacturing industries including automotive, building and construction, plastics and textiles.
Manufacturing Automation - Asphalt Plant
Staley Automation were engaged to assist with the upgrade of an asphalt plant in Central Victoria. This project involved integration of a new Asphalt mixing drum into an existing plant. The aim of the project was to improve the quality of the product and to increase the efficiency and throughput of the plant while increasing the range of products the plant produces.

Industrial Automation Services
Staley Automation provides expert industrial automation services including PLC programming, HMI programming, SCADA programming, project management and more.

PLC Programming
Using industry best practice
PLC programming methods to
IEC 61131 standards
(particularly IEC 61131-3)

SCADA Programming
Ensuring SCADA interfaces are programmed to the clients specifications and follow best practice conventions.

HMI Programming
Using industry best practice Human Machine Interface programming methods.


Electrical Drafting
Designs based on Australian Standards using AutoCAD Electrical software providing consistent, high quality outcomes.


Safety Design
Complying to Australian Standards and incorporating international methods in safety design.


SCADA Telemetry / Radio
Ensuring clients SCADA Telemetry and Radio systems are designed and installed to current practices.
Manufacturing Automation - Safety Upgrade of Plastic Manufacturing Plant
Staley Automation recently worked together with a plastics manufacturer to audit the safety of machinery following a Worksafe investigation. Staley Automation engineers worked with the client to identify the safety hazards and together calculated a risk analysis of the dangers found on site. The engineers also proposed solutions and provided a preliminary design to minimise the hazard.
The solution included the following:
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Develop a functional description of the safety control system
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Operator training
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Separate zones on the machine to isolate local area
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Access control
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Motor stand-still detection
Registered System Integrators
Staley Automation are registered system integrators for:


Need Help with Manufacturing Automation?
Staley Automation works with your knowledge of the process and their expert knowledge of industrial automation.